Sumitomo HW Sealed Series: Difference between revisions

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The [[Sumitomo Wiring Systems (SWS)|Sumitomo Wiring Systems(SWS)]] HW Sealed Series connector family is commonly used in older Japanese vehicles.
[[File:HW090.png|thumb|HW 090 2P F (left) & 2P M (right)]]
The [[Sumitomo Wiring Systems (SWS)|Sumitomo Wiring Systems(SWS)]] HW Sealed Series connector family is commonly used in older Japanese vehicles. SWS considers this an "old series".
 
Common for TPS, IACV, knock sensors, AC compressors, cam position sensors, crank position sensors, etc.
 
SWS connector and terminal sizes are often referred to by their tab size's nearest width in thousands of an inch, expressed in 3 digits. (i.e. 1.0mm = 040).
 
For example, a male HW Sealed Series connector with 2.3mm terminal tab width and 3 wire positions might be abbreviated as follows:
 
* HW 3P 090 M
 
All HW Sealed Series connectors have a contact tab width of 2.3mm (090).
 
Terminals for HW Sealed Series are available to fit wires from 0.3mm^2 to 1.25mm^2.
 
[https://prd.sws.co.jp/components/series/pdf/en/hws.pdf Sumitomo HW Sealed Series Product Catalog (PDF)]
 
=== Connector Housings ===
{| class="wikitable"
|+1-position:
!Image
!Part Number
!Gender
!Color
!Resource Links
!Vehicle Applications
|-
|[[File:6181-0227.png|center|thumb|156x156px]]
|6181-0227
|M
|
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61810227 Manufacturer page]
|
* Honda VTEC solenoid
|-
|[[File:6189-0386.png|center|thumb|164x164px]]
|6189-0386
|F
|
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890386 Manufacturer page]
|
* Honda knock sensor
 
* Honda VTEC solenoid
|}
{| class="wikitable"
|+2-position:
!Image
!Part Number
!Gender
!Color
!Resource Links
!Vehicle Applications
|-
|[[File:6181-0070.png|center|thumb|151x151px]]
|6181-0070
|M
|Black
|
|
|-
|[[File:6189-0129.png|center|thumb|163x163px]]
|6189-0129
|F
|Black
|
|
|-
|[[File:6189-0533.png|center|thumb|175x175px]]
|6189-0533
|F
|Dark Gray
|
|
* Fuel injector
* RS120 /RS250 ignition coil connector
|-
|[[File:6918-0360.png|center|thumb]]
|6918-0360
|F
|Black
|
|
* Honda/Acura OBD1 V-Tec Pressure switch Connector
* Honda/Acura Temp Sensor/Coolant Fan switch Connector
* Honda/Acura Power Steering Pressure switch Connector
* 2008 -2015 Hayabusa Intake Air Temperature - IAT Connector
* Radiator Fan Switch Connector for the following models-
** Hayabusa GSX1300R 1999-2007
** GSXR 1000 2001-2004
** TL 1000S   1997-2001
** GSXR 750 1996-2005
** GSXR 600 1997-2005
|-
|[[File:6189-0156.png|center|thumb|163x163px]]
|6189-0156
|F
|Gray
|
|
* Same as 6918-0360
|-
|
|7165-0095
|F
|Green
|
|
* Same as 6918-0360
|}
{| class="wikitable"
|+3-position:
!Image
!Part Number
!Gender
!Color
!Resource Links
!Vehicle Applications
|-
|[[File:6181-0071.png|center|thumb|157x157px]]
|6181-0071
|M
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61810071 Manufacturer page]
|
* Honda/Acura  VSS - Vehicle Speed Sensor connector
 
* CBR Wheel-speed sensor connector
|-
|
|6181-0072
|M
|Black
|Manufacturer page
|
|-
|
|6189-0130
|F
|Black
|Manufacturer page
|
|-
|
|6189-0131
|F
|Black
|Manufacturer page
|
|}
{| class="wikitable"
|+4-position:
!Image
!Part Number
!Gender
!Color
!Resource Links
|-
|
|6181-0073
|M
|Black
|Manufacturer page
|-
|
|6189-0132
|F
|Black
|Manufacturer page
|}
{| class="wikitable"
|+6-position:
!Image
!Part Number
!Gender
!Color
!Resource Links
|-
|
|6181-0074
|
|Black
|Manufacturer page
|-
|
|6189-0133
|
|Black
|Manufacturer page
|}
{| class="wikitable"
|+8-position:
!Image
!Part Number
!Gender
!Color
!Resource Links
|-
|
|6181-0075
|M
|Black
|Manufacturer page
|-
|
|6189-0134
|F
|Black
|Manufacturer page
|}
{| class="wikitable"
|+10-position:
!Image
!Part Number
!Gender
!Color
!Resource Links
|-
|
|6181-0076
|M
|Black
|Manufacturer page
|-
|
|6189-0135
|F
|Black
|Manufacturer page
|}
{| class="wikitable"
|+14-position:
!Image
!Part Number
!Gender
!Color
!Resource Links
|-
|
|6181-0077
|M
|Black
|Manufacturer page
|-
|
|6189-0136
|F
|Black
|Manufacturer page
|}
 
=== Terminals ===
{| class="wikitable"
|+All HW Sealed Series connectors have a contact tab width of 2.3mm (090).
!Image
!Part Number
!Gender
!Applicable Wire Size
!Material
!Surface
!Application
!Reference Links
|-
|[[File:1500-0105.png|center|thumb|156x156px]]
|1500-0105
|M
|0.3-1.25mm^2 AV
|Brass
|Tin-plated
|
* MT sealed series
* HW sealed series
* HM sealed series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=15000105 Manufacturer page]
|-
|[[File:1500-0105.png|center|thumb|156x156px]]
|1500-0134
|M
|0.3-1.25mm^2 AV
|Brass
|Gold-plated
|
* HW sealed series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=15000134 Manufacturer page]
|-
|[[File:1500-0106.png|center|thumb|164x164px]]
|1500-0106
|F
|0.3-1.25mm^2 AV
|Brass
|Tin-plated
|
* MT sealed series
* HW sealed series
* HM sealed series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=15000106 Manufacturer page]
|-
|[[File:1500-0106.png|center|thumb|164x164px]]
|1500-0110
|F
|0.3-1.25mm^2 AV
|Heat-resistant copper alloy
|Tin-plated
|
* MT sealed series
* HW sealed series
* HM sealed series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=15000110 Maufacturer page]
|-
|[[File:1500-0106.png|center|thumb|164x164px]]
|1500-0133
|F
|0.3-1.25mm^2 AV
|Brass
|Gold-plated
|
* HW sealed series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=15000133 Manufacturer page]
|}
 
=== Wire Seals ===
{| class="wikitable"
|+
!Image
!Part Number
!Applicable Wire Size
!Application
!Color
!Reference Links
|-
|[[File:7165-0385.png|center|thumb|139x139px]]
|7165-0385
|
* 0.3-0.5mm^2 AVSS
* 0.5mm^2 AVSSX
|
* HX sealed series
* HW sealed series
|Light Gray
|[https://prd.sws.co.jp/components/en/detail.php?number_s=71650385 Manufacturer page]
|-
|[[File:7165-0118.png|center|thumb|167x167px]]
|7165-0118
|
* Overall wire diameter: 1.5-2mm
|
* DL sealed series
* HW sealed series
|Blue
|[https://prd.sws.co.jp/components/en/detail.php?number_s=71650118 Manufacturer page]
|-
|[[File:7165-0118.png|center|thumb|167x167px]]
|7165-0119
|
* Overall wire diameter: 2-2.9mm
|
* DL sealed series
* HW sealed series
|Brown
|[https://prd.sws.co.jp/components/en/detail.php?number_s=71650119 Manufacturer page]
|}
 
=== Dummy Plugs ===
{| class="wikitable"
|+Installed into connector housings into unused wire positions to keep water from entering.
!Image
!Part Number
!Application
!Color
!Reference Links
|-
|[[File:7161-9787.png|center|thumb|156x156px]]
|7161-9787
|
* TS sealed series
* HW sealed series
* DL sealed series
* MT sealed series
|Brown
|[https://prd.sws.co.jp/components/en/detail.php?number_s=71619787 Manufacturer page]
|}
[[Category:Connectors]]

Latest revision as of 10:56, 9 December 2025

HW 090 2P F (left) & 2P M (right)

The Sumitomo Wiring Systems(SWS) HW Sealed Series connector family is commonly used in older Japanese vehicles. SWS considers this an "old series".

Common for TPS, IACV, knock sensors, AC compressors, cam position sensors, crank position sensors, etc.

SWS connector and terminal sizes are often referred to by their tab size's nearest width in thousands of an inch, expressed in 3 digits. (i.e. 1.0mm = 040).

For example, a male HW Sealed Series connector with 2.3mm terminal tab width and 3 wire positions might be abbreviated as follows:

  • HW 3P 090 M

All HW Sealed Series connectors have a contact tab width of 2.3mm (090).

Terminals for HW Sealed Series are available to fit wires from 0.3mm^2 to 1.25mm^2.

Sumitomo HW Sealed Series Product Catalog (PDF)

Connector Housings

1-position:
Image Part Number Gender Color Resource Links Vehicle Applications
6181-0227 M Manufacturer page
  • Honda VTEC solenoid
 6189-0386 F Manufacturer page
  • Honda knock sensor
  • Honda VTEC solenoid
2-position:
Image Part Number Gender Color Resource Links Vehicle Applications
6181-0070 M Black
6189-0129 F Black
6189-0533 F Dark Gray
  • Fuel injector
  • RS120 /RS250 ignition coil connector
 6918-0360 F Black
  • Honda/Acura OBD1 V-Tec Pressure switch Connector
  • Honda/Acura Temp Sensor/Coolant Fan switch Connector
  • Honda/Acura Power Steering Pressure switch Connector
  • 2008 -2015 Hayabusa Intake Air Temperature - IAT Connector
  • Radiator Fan Switch Connector for the following models-
    • Hayabusa GSX1300R 1999-2007
    • GSXR 1000 2001-2004
    • TL 1000S   1997-2001
    • GSXR 750 1996-2005
    • GSXR 600 1997-2005
 6189-0156 F Gray
  • Same as 6918-0360
7165-0095 F Green
  • Same as 6918-0360
3-position:
Image Part Number Gender Color Resource Links Vehicle Applications
6181-0071 M Black Manufacturer page
  • Honda/Acura  VSS - Vehicle Speed Sensor connector
  • CBR Wheel-speed sensor connector
6181-0072 M Black Manufacturer page
6189-0130 F Black Manufacturer page
6189-0131 F Black Manufacturer page
4-position:
Image Part Number Gender Color Resource Links
6181-0073 M Black Manufacturer page
6189-0132 F Black Manufacturer page
6-position:
Image Part Number Gender Color Resource Links
6181-0074 Black Manufacturer page
6189-0133 Black Manufacturer page
8-position:
Image Part Number Gender Color Resource Links
6181-0075 M Black Manufacturer page
6189-0134 F Black Manufacturer page
10-position:
Image Part Number Gender Color Resource Links
6181-0076 M Black Manufacturer page
6189-0135 F Black Manufacturer page
14-position:
Image Part Number Gender Color Resource Links
6181-0077 M Black Manufacturer page
6189-0136 F Black Manufacturer page

Terminals

All HW Sealed Series connectors have a contact tab width of 2.3mm (090).
Image Part Number Gender Applicable Wire Size Material Surface Application Reference Links
1500-0105 M 0.3-1.25mm^2 AV Brass Tin-plated
  • MT sealed series
  • HW sealed series
  • HM sealed series
 Manufacturer page
1500-0134 M 0.3-1.25mm^2 AV Brass Gold-plated
  • HW sealed series
 Manufacturer page
1500-0106 F 0.3-1.25mm^2 AV Brass Tin-plated
  • MT sealed series
  • HW sealed series
  • HM sealed series
 Manufacturer page
1500-0110 F 0.3-1.25mm^2 AV Heat-resistant copper alloy Tin-plated
  • MT sealed series
  • HW sealed series
  • HM sealed series
 Maufacturer page
1500-0133 F 0.3-1.25mm^2 AV Brass Gold-plated
  • HW sealed series
 Manufacturer page

Wire Seals

Image Part Number Applicable Wire Size Application Color Reference Links
7165-0385
  • 0.3-0.5mm^2 AVSS
  • 0.5mm^2 AVSSX
  • HX sealed series
  • HW sealed series
 Light Gray Manufacturer page
7165-0118
  • Overall wire diameter: 1.5-2mm
  • DL sealed series
  • HW sealed series
 Blue Manufacturer page
7165-0119
  • Overall wire diameter: 2-2.9mm
  • DL sealed series
  • HW sealed series
 Brown Manufacturer page

Dummy Plugs

Installed into connector housings into unused wire positions to keep water from entering.
Image Part Number Application Color Reference Links
7161-9787
  • TS sealed series
  • HW sealed series
  • DL sealed series
  • MT sealed series
 Brown Manufacturer page
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