Sumitomo HX Sealed Series: Difference between revisions

From YourSpec Automotive Wiring Wiki

← Older edit
VisualWikitext
Kei (talk | contribs)
755 edits
No edit summary
Kei (talk | contribs)
755 edits
No edit summary
 
Line 1,009: Line 1,009:
!Part Number
!Part Number
!Wire OD range  
!Wire OD range  
!Applicable Wire Size
!Applicable Wire Size (mm2)
!Application
!Application
!Color
!Color
Line 1,017: Line 1,017:
|7165-0385
|7165-0385
|1.2–1.7 mm
|1.2–1.7 mm
|0.3–0.5 AVSS
|
0.5 AVSSX
* 0.3–0.5 AVSS
* 0.5 AVSSX
|HX Sealed
|HX Sealed
HW Sealed
HW Sealed
Line 1,027: Line 1,028:
|7165-0130
|7165-0130
|1.8–2.9 mm
|1.8–2.9 mm
|0.3–1.25 AVS
|
0.5–1.25 AV/AVX
* 0.3–1.25 AVS
0.75–2.0 AVSS/AVSSX
* 0.5–1.25 AV/AVX
* 0.75–2.0 AVSS/AVSSX
|HX Sealed
|HX Sealed
|Gray
|Gray
Line 1,037: Line 1,039:
|7165-0131
|7165-0131
|3.0–4.1 mm
|3.0–4.1 mm
|2.0–3.0 AV/AVX/AVS
|
* 2.0–3.0 AV/AVX/AVS
|HX Sealed
|HX Sealed
|Black
|Black
Line 1,051: Line 1,054:
!Color
!Color
!Reference Links
!Reference Links
|-
|[[File:7165-0130.png|center|thumb|167x167px]]
|7165-0172
|1.4–1.9  mm
|
* 0.3  mm² AVS
* 0.3–0.85 mm² AVSS 
* 0.5–0.75 mm² AVSSX
|HX sealed series
|Brown
|[https://prd.sws.co.jp/components/en/detail.php?number_s=71650172 Manufacturer page]
|-
|-
|[[File:7165-0147.png|center|thumb|153x153px]]
|[[File:7165-0147.png|center|thumb|153x153px]]
|7165-0147
|7165-0147
|1.8–2.9 mm
|1.8–2.9 mm
|0.3–1.25 mm² AVS wire
|
* 0.3–1.25 mm² AVS wire
|HX sealed series
|HX sealed series
|Dark Green
|Dark Green
Line 1,063: Line 1,078:
|7165-0148
|7165-0148
|3.0–4.1 mm
|3.0–4.1 mm
|2.0–3.0 mm² AVS wire
|
* 2.0–3.0 mm² AVS wire
|HX sealed series
|HX sealed series
|Dark Blue
|Dark Blue
|[https://prd.sws.co.jp/components/en/detail.php?number_s=71650148 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=71650148 Manufacturer page]
|-
|[[File:7165-0130.png|center|thumb|167x167px]]
|7165-0172
|1.4–1.9  mm
|
* 0.3  mm² AVS
* 0.3–0.85 mm² AVSS 
* 0.5–0.75 mm² AVSSX
|HX sealed series
|Brown
|[https://prd.sws.co.jp/components/en/detail.php?number_s=71650172 Manufacturer page]
|}
|}


Latest revision as of 16:22, 15 December 2025

The Sumitomo Wiring Systems(SWS) HX Sealed Series connector family is commonly used in newer Japanese vehicles. It is used for both direct connection to components and inline connections between wires in an environment needing water toughness. In practice, components are Male and harness-side connector housings are Female for the vast majority of cases. This means Female-type connector housings are much more common and that Male-type connector housings may not exist for a given wire position count.

The 1.0mm terminals and wire seals are interchangeable with the SWS HV/HVG Sealed Series.

SWS connector and terminal sizes are often referred to by their tab size's nearest width in thousands of an inch, expressed in 3 digits. (i.e. 1.0mm = 040).

For example, a male HX Sealed Series connector with 1.5mm terminal tab width and 3 wire positions might be abbreviated as follows:

  • HX 3P 060 M

HX Sealed Series connectors are available with the following terminal tab sizes:

  • 0.64mm (025)
  • 1.0mm (040)
  • 1.5mm (060)
  • 2.3mm (090)
  • 4.8mm (187)

Hybrid connector housings are also available (multiple tab sizes within one connector housing).

  • 0.64/1.0mm (025/040)
  • 1.0/4.8mm (040/187)
  • 1.5/4.8mm (060/187)
  • 2.3/4.8mm (090/187)

SWS HX Series Manufacturer Reference Page

Connector Housings (Non-Hybrid)

If there are multiple part numbers for a housing of the same type(position count, gender), check closely for keying slots or tabs to ensure fitment with mating parts.

1.0mm Connector Housings (040)
Image Part Number Positions Gender Color Reference Links
6188-0657 1 M Black Manufacturer page
6189-0940 1 F Black Manufacturer page
6188-0589 2 M Black Manufacturer page
6188-0590 2 M Dark Gray Manufacturer page
6189-0890 2 F Black Manufacturer page
6189-0891 2 F Dark Gray Manufacturer page
6188-4739 3 M Black Manufacturer page
6189-0887 3 F Black Manufacturer page
6189-0968 3 F Black Manufacturer page
6189-1081 5 F Black Manufacturer page
6188-0658 6 M Black Manufacturer page
6189-1012 6 F Black Manufacturer page
6189-0855 7 F Black Manufacturer page
5010-8627 23 M Dark Blue Manufacturer page
5011-1590 23 M Brown Manufacturer page
5011-6687 23 M Blue Manufacturer page
6188-0660 23 M Black Manufacturer page
6188-4787 23 M Black Manufacturer page
6188-4789 23 M Dark Gray Manufacturer page
6189-1082 23 F Black Manufacturer page
6189-6914 23 F Black Manufacturer page
6188-0697 33 M Black Manufacturer page
6188-0698 33 M Dark Gray Manufacturer page
6189-1050 33 F Black Manufacturer page
6189-1051 33 F Dark Gray Manufacturer page
1.5mm Connector Housings (060)
Image Part Number Positions Gender Color Reference Links
6181-6851 2 M Black Manufacturer page
6189-7408 2 F Black Manufacturer page
6189-7494 3 F Black Manufacturer page
6181-6783 4 M Black Manufacturer page
6189-7409 4 F Black Manufacturer page
6181-6850 8 M Black Manufacturer page
6189-7423 8 F Black Manufacturer page
6181-6784 12 M Black Manufacturer page
6189-7410 12 F Black Manufacturer page
2.3mm Connector Housings (090)
Image Part Number Positions Gender Color Reference Links
6181-0803 1 M Black Manufacturer page
6189-0591 1 F Black Manufacturer page
6189-0552 2 F Black Manufacturer page
6189-0593 2 F Brown Manufacturer page
6189-0596 3 F Black Manufacturer page
6189-0617 4 F Black Manufacturer page
6181-0381 10 M Dark Gray Manufacturer page
6189-0555 10 F Dark Gray Manufacturer page

Connector Housings (Hybrid)

Hybrid connector housings have multiple terminal tab sizes within one connector housing.

0.64/1.0mm Connector Housings (025/040)
Image Part Number Positions Gender Color Reference Links
5011-6818 22 (10+12) M Brown Manufacturer page
5011-7740 22 (10+12) M Black Manufacturer page
5011-7860 22 (10+12) M Dark Gray Manufacturer page
5011-7263 22 (10+12) F Black Manufacturer page
6189-7264 22 (10+12) F Black Manufacturer page
1.0/4.8mm Connector Housings (040/187)
Image Part Number Positions Gender Color Reference Links
6181-6464 13 M Black Manufacturer page
6189-6863 13 F Black Manufacturer page
1.5/4.8mm Connector Housings (060/187)
Image Part Number Positions Gender Color Reference Links
6181-6785 4 M Black Manufacturer page
6189-7411 4 F Black Manufacturer page
6181-6921 5 M Black Manufacturer page
6189-7567 5 F Black Manufacturer page
2.3/4.8mm Connector Housings (090/187)
Image Part Number Positions Gender Color Reference Links
6181-0381 10 M Dark Gray Manufacturer page
6189-0555 10 F Dark Gray Manufacturer page

Terminals

0.64mm Terminals (025)
Image Part Number Gender Applicable Wire Size Application Reference Links
8240-0408 F
  • 0.22mm^2 AVSSH
 HX Sealed Series Manufacturer page
8240-0409 F
  • 0.3-0.5mm^2 AVSSH
 HX Sealed Series Manufacturer page
8240-0410 F
  • 0.75mm^2 AVSSH
 HX Sealed Series Manufacturer page
1.0mm Terminals (040)
Image Part Number Gender Applicable Wire Size Material Surface Application Reference Links
8100-3507 M 0.75-1.25mm2 AV Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
 Manufacturer page
8100-3508 M 0.3-0.5mm^2 AV Brass Tin-plated
  • HX Sealed Series
 Manufacturer page
8100-3177 M 0.3-0.5mm^2 AV Brass Tin-plated
  • HX Sealed Series
  • HV/HVG Sealed Series
 Manufacturer page
8100-3178 M 0.75-1.25mm^2 AV Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
  • HV/HVG Sealed Series
 Manufacturer page
8100-3082 F 0.3-0.5mm^2 AV Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
 Manufacturer page
8100-3083 F 0.75-1.25mm2 AV Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
 Manufacturer page
8240-0411 F 0.3-0.5mm^2 AVSSH Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
 Manufacturer page
8240-0412 F 0.75-1.25mm^2 AVSSH Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
 Manufacturer page
8100-3067 F 0.3-0.5mm^2 AV Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
  • HV/HVG Sealed Series
 Manufacturer page
8100-3068 F 0.75-1.25mm^2 AV Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
  • HV/HVG Sealed Series
 Manufacturer page
1.5mm Terminals (060)
Image Part Number Gender Applicable Wire Size Material Surface Application Reference Links
8230-5306 M 0.13-0.22mm^2 AV Brass Tin-plated
  • HX Sealed Series
 Manufacturer page
8230-5307 M 0.3-0.5mm^2 AV Brass Tin-plated
  • HX Sealed Series
 Manufacturer page
8230-5308 M 0.75-1.25mm^2 AV Brass Tin-plated
  • HX Sealed Series
 Manufacturer page
8230-5309 M 2.0mm^2 AV Brass Tin-plated
  • HX Sealed Series
 Manufacturer page
8240-0489 F 0.13-0.22mm^2 AV Brass Tin-plated
  • HX Sealed Series
 Manufacturer page
8240-0490 F 0.3-0.5mm^2 AV Brass Tin-plated
  • HX Sealed Series
 Manufacturer page
8240-0491 F 0.75-1.25mm^2 AV Brass Tin-plated
  • HX Sealed Series
 Manufacturer page
8240-0492 F 2.0mm^2 AV Brass Tin-plated
  • HX Sealed Series
 Manufacturer page
2.3mm Terminals (090)
Image Part Number Gender Applicable Wire Size Material Surface Application Resource Links
8230-4472 M 0.3-0.5mm^2 AV Brass Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
 Manufacturer page
8230-4552 M 1.25-2.0mm^2 AV Brass Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
 Manufacturer page
8230-4562 M 0.75-0.85mm^2 AV Brass Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
 Manufacturer page
8240-4862 F 0.3-0.5mm^2 AV Heat-resistant copper alloy Tin-plated
  • DL Sealed Series
  • HX Sealed Series
  • SL Sealed Series
 Manufacturer page
8240-4952 F 1.25-2.0mm^2 AV Heat-resistant copper alloy Tin-plated
  • DL Sealed Series
  • HX Sealed Series
  • SL Sealed Series
 Manufacturer page
8240-4992 F 0.75-0.85mm^2 AV Heat-resistant copper alloy Tin-plated
  • DL Sealed Series
  • HX Sealed Series
  • SL Sealed Series
 Manufacturer page
4.8mm Terminals (187)
Image Part Number Gender Applicable Wire Size Material Surface Application Resource Links
8100-0463 M 0.3-0.5mm^2 AV Brass Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
 Manufacturer page
8100-0464 M 0.5-1.25mm^2 AV Brass Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
 Manufacturer page
8100-0465 M 2.0-3.0mm^2 AV Brass Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
 Manufacturer page
8100-0661 F 0.3-0.5mm^2 AV Heat-resistant copper alloy Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
 Manufacturer page
8100-0660 F 0.5-1.25mm^2 AV Heat-resistant copper alloy Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
 Manufacturer page
8100-0468 F 2.0-3.0mm^2 AV Heat-resistant copper alloy Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
 Manufacturer page

Wire Seals

1.0mm Terminal Width (025)
Image Part Number Wire OD range Applicable Wire Size Application Color Reference Links
7165-1075 1.1-1.6 mm
  • 0.3mm^2 AVSS
  • 0.3mm^2 AVSSX
  • 0.3mm^2 AVSSH
  • 0.35mm^2 CHFUS
  • 0.5mm^2 CHFS
  • SWS HX Sealed Series
  • SWS HV/HVG Sealed Series
 Orange Manufacturer page

Drawing

7165-0621 1.6-1.9 mm
  • 0.3mm^2 AVS
  • 0.5mm^2 AVSS
  • 0.5mm^2 AVSSX
  • 0.5mm^2 AVSSH
  • 0.75mm^2 CHFS
  • SWS HX Sealed Series
  • SWS HV/HVG Sealed Series
 Light Green Manufacturer page

Drawing

7165-0622 1.8-2.2 mm
  • 0.5mm^2 AVS
  • 0.85mm^2 AVS
  • 0.75-1.25mm^2 AVSS
  • 0.75-1.25mm^2 AVSSX
  • 0.75-1.25mm^2 AVSSH
  • 0.5mm^2 AVX
  • 0.75mm^2 AVX
  • 1.0mm^2 CHFS
  • SWS HX Sealed Series
  • SWS HV/HVG Sealed Series
 Violet Manufacturer page

Drawing

1.5mm Terminal Width (040)
Image Part Number Wire OD range Applicable Wire Size Application Color Reference Links
7165-1562 0.85–1.20 mm 0.85mm^2 AVS
  • SWS HX Sealed Series
 Violet Manufacturer page
7165-1563 1.05–1.50 mm 1.25mm^2 AVS
  • SWS HX Sealed Series
 Sky blue Manufacturer page
7165-1564 1.35–1.90 mm 2.0mm^2 AVS
  • SWS HX Sealed Series
 Light green Manufacturer page
7165-1565 1.75–2.40 mm 3.0mm^2 AVS
  • SWS HX Sealed Series
 Blue Manufacturer page
7165-1566 2.40–3.00 mm 3.0mm^2 AVS
  • SWS HX Sealed Series
 Dark yellow Manufacturer page
2.3mm Terminal Width (060)
Image Part Number Wire OD range Applicable Wire Size (mm2) Application Color Reference Links
7165-0385 1.2–1.7 mm
  • 0.3–0.5 AVSS
  • 0.5 AVSSX
 HX Sealed

HW Sealed

Light Gray Manufacturer page
7165-0130 1.8–2.9 mm
  • 0.3–1.25 AVS
  • 0.5–1.25 AV/AVX
  • 0.75–2.0 AVSS/AVSSX
 HX Sealed Gray Manufacturer page
7165-0131 3.0–4.1 mm
  • 2.0–3.0 AV/AVX/AVS
 HX Sealed Black Manufacturer page
4.8mm Terminal Width (187)
Image Part Number Wire OD range Applicable Wire Size Application Color Reference Links
7165-0172 1.4–1.9 mm
  • 0.3 mm² AVS
  • 0.3–0.85 mm² AVSS
  • 0.5–0.75 mm² AVSSX
 HX sealed series Brown Manufacturer page
7165-0147 1.8–2.9 mm
  • 0.3–1.25 mm² AVS wire
 HX sealed series Dark Green Manufacturer page
7165-0148 3.0–4.1 mm
  • 2.0–3.0 mm² AVS wire
 HX sealed series Dark Blue Manufacturer page

Dummy Plugs

For 0.64mm,1.0mm,1.5mm,2.3mm,4.8mm Tab Size
Image Part Number Tab Size Plug type Application Color Reference Links
6914-0127 0.64mm Pin type HX sealed series Blue https://prd.sws.co.jp/components/en/detail.php?number_s=69140127
6914-0050 1.0mm Pin type HX sealed series Brown https://prd.sws.co.jp/components/en/detail.php?number_s=69140050
7165-0432 1.0mm Seal type HX sealed series Black https://prd.sws.co.jp/components/en/detail.php?number_s=71650432
7165-0193 1.5mm

2.3mm

Seal type HX sealed series Green https://prd.sws.co.jp/components/en/detail.php?number_s=71650193
7165-0145 4.8mm Seal type HX sealed series Gray https://prd.sws.co.jp/components/en/detail.php?number_s=71650145

Pin Retainers

Image Part Number Tab Size Positions Application Color Reference Links
6918-1833 1.0 mm (040) 3 HX Sealed Series Gray https://prd.sws.co.jp/components/en/detail.php?number_s=69181833
6918-1835 1.0 mm (040) 2 HX Sealed Series Gray https://prd.sws.co.jp/components/en/detail.php?number_s=69181835
6918-2128 1.0 mm (040) 5 HX Sealed Series Gray https://prd.sws.co.jp/components/en/detail.php?number_s=69182128
6918-3166 Hybrid 0.64 + 1.0 mm 22 HX Sealed Series (Hybrid) Gray https://prd.sws.co.jp/components/en/detail.php?number_s=69183166
6918-1762 1.0 mm (040) 7 HX Sealed Series Gray https://prd.sws.co.jp/components/en/detail.php?number_s=69181762
6918-1979 1.0 mm (040) 1 HX Sealed Series Gray https://prd.sws.co.jp/components/en/detail.php?number_s=69181979
6918-2056 1.0 mm (040) 6 HX Sealed Series Gray https://prd.sws.co.jp/components/en/detail.php?number_s=69182056
6918-2103 1.0 mm (040) 33 HX Sealed Series Gray https://prd.sws.co.jp/components/en/detail.php?number_s=69182103
6918-2104 1.0 mm (040) 33 HX Sealed Series Gray https://prd.sws.co.jp/components/en/detail.php?number_s=69182104
6918-2131 1.0 mm (040) 23 HX Sealed Series Gray https://prd.sws.co.jp/components/en/detail.php?number_s=69182131
6918-2132 1.0 mm (040) 23 HX Sealed Series Gray https://prd.sws.co.jp/components/en/detail.php?number_s=69182132
6918-1260 2.3 mm (090) 2 HX Sealed Series Sky blue https://prd.sws.co.jp/components/en/detail.php?number_s=69181260
6918-1263 Hybrid 2.3 + 4.8 mm 5 (3+2) HX Sealed Series (Hybrid) Gray https://prd.sws.co.jp/components/en/detail.php?number_s=69181263
6918-1267 Hybrid 2.3 + 4.8 mm 5 (3+2) HX Sealed Series (Hybrid) Sky blue https://prd.sws.co.jp/components/en/detail.php?number_s=69181267
6918-1370 2.3 mm (090) 1 HX Sealed Series Sky blue https://prd.sws.co.jp/components/en/detail.php?number_s=69181370
6918-1371 2.3 mm (090) 3 HX Sealed Series Sky blue https://prd.sws.co.jp/components/en/detail.php?number_s=69181371
6918-1469 2.3 mm (090) 4 HX Sealed Series Sky blue https://prd.sws.co.jp/components/en/detail.php?number_s=69181469
6918-2665 2.3 mm (090) 1 HX Sealed Series Sky blue https://prd.sws.co.jp/components/en/detail.php?number_s=69182665
6181-6465 Hybrid 1.0 + 4.8 mm 13 (12+1) HX Sealed Series (Hybrid) Gray https://prd.sws.co.jp/components/en/detail.php?number_s=61816465
6185-4596 Hybrid 1.0 + 4.8 mm 13 (12+1) HX Sealed Series (Hybrid) Gray https://prd.sws.co.jp/components/en/detail.php?number_s=61854596
Retrieved from "https://aww.yourspec.com/w/index.php?title=Sumitomo_HX_Sealed_Series&oldid=758"