Sumitomo HV/HVG Sealed Series: Difference between revisions

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The Sumitomo Wiring Systems(SWS) HV/HVG Sealed Series connector family is commonly used in Japanese vehicles.
The [[Sumitomo Wiring Systems (SWS)|Sumitomo Wiring Systems(SWS)]] HV/HVG Sealed Series connector family is commonly used in newer Japanese vehicles. It is used for both direct connection to components and inline connections between wires in an environment needing water toughness. In practice, components are Male and harness-side connector housings are Female for the vast majority of cases. This means Female-type connector housings are much more common and that Male-type connector housings may not exist for a given wire position count.
 
All HV/HVG Sealed Series connectors have a contact tab width of 1.0mm (040).
 
=== Connector Housings ===
'''2-position:'''
{| class="wikitable sortable"
!Image
!Part Number
!Gender
!Color
!Links
|-
|[[File:SWS HV-HVG 2P F.png|thumb|129x129px|center]]
|6189-7036
|F
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61897036 Manufacturer page]
|-
|[[File:SWS HV-HVG 2P F Gray.png|thumb|141x141px|center]]
|6189-7052
|F
|Dark Gray
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61897052 Manufacturer page]
|}
{| class="wikitable sortable"
|+3-position:
!Image
!Part Number
!Gender
!Color
!Links
|-
|[[File:SWS HV-HVG 3P M.png|thumb|156x156px|center]]
|6188-4775
|M
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61884775 Manufacturer page]
|-
|[[File:SWS HV-HVG 3P F.png|thumb|158x158px|center]]
|6189-7037
|F
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61897037 Manufacturer page]
|-
|[[File:SWS 6189-7058.png|thumb|154x154px|center]]
|6189-7058
|F
|Dark Gray
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61897058 Manufacturer page]
|}
{| class="wikitable"
|+4-position:
!Image
!Part Number
!Gender
!Color
!Links
|-
|[[File:SWS HV-HVG 4P M.png|thumb|135x135px|center]]
|6188-4776
|M
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61884776 Manufacturer page]
|-
|[[File:SWS HV-HVG 4P F.png|thumb|144x144px|center]]
|6189-7039
|F
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61897039 Manufacturer page]
|}
{| class="wikitable"
|+5-position
!Image
!Part Number
!Gender
!Color
!Links
|-
|[[File:SWS HV-HVG 5P F.png|thumb|156x156px|center]]
|6189-6909
|F
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61896909 Manufacturer page]
|}
{| class="wikitable"
|+6-position:
!Image
!Part Number
!Gender
!Color
!Links
|-
|[[File:SWS HV-HVG 6P M.png|thumb|161x161px|center]]
|6188-4908
|M
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61884908 Manufacturer page]
|-
|[[File:SWS HV-HVG 6P F.png|thumb|155x155px|center]]
|6189-7040
|F
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61897040 Manufacturer page]
|}
{| class="wikitable"
|+10-position:
!Image
!Part Number
!Gender
!Color
!Links
|-
|[[File:SWS HV-HVG 10P M.png|thumb|156x156px|center]]
|6181-6481
|M
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61816481 Manufacturer page]
|-
|[[File:SWS HV-HVG 10P F.png|thumb|151x151px|center]]
|6189-6906
|F
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61896906 Manufacturer page]
|}
 
=== Terminals ===
{| class="wikitable"
|+
!Image
!Part Number
!Gender
!Applicable Wire Size
!Application
!Links
|-
|[[File:8100-3177.png|thumb|160x160px|center]]
|8100-3177
|M
|0.3-0.5mm^2
|
* SWS HX Sealed Series
* SWS HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81003177 Manufacturer page]
[https://prd.sws.co.jp/components/products/draw_img/81003177.pdf Drawing]
|-
|[[File:8100-3178.png|thumb|157x157px|center]]
|8100-3178
|M
|0.75-1.25mm^2
|
* SWS HX Sealed Series
* SWS HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81003178 Manufacturer page]
[https://prd.sws.co.jp/components/products/draw_img/81003178.pdf Drawing]
|-
|[[File:8100-3067.png|thumb|164x164px|center]]
|8100-3067
|F
|0.3-0.5mm^2
|
* SWS HX Sealed Series
* SWS HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81003067 Manufacturer page]
[https://prd.sws.co.jp/components/products/draw_img/81003067.pdf Drawing]
|-
|[[File:8100-3068.png|thumb|153x153px|center]]
|8100-3068
|F
|0.75-1.25mm^2
|
* SWS HX Sealed Series
* SWS HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81003068 Manufacturer page]
[https://prd.sws.co.jp/components/products/draw_img/81003068.pdf Drawing]
|}
 
=== Wire Seals ===
{| class="wikitable"
|+
!Image
!Part Number
!Applicable Wire Size
!Application
!Color
!Links
|-
|[[File:7165-0621.png|thumb|151x151px|center]]
|7165-0621
|
* 0.3mm^2 AVS
* 0.5mm^2 AVSS
* 0.5mm^2 AVSSX
* 0.5mm^2 AVSSH
* 0.75mm^2 CHFS
|
* SWS HX Sealed Series
* SWS HV/HVG Sealed Series
|Light Green
|[https://prd.sws.co.jp/components/en/detail.php?number_s=71650621 Manufacturer page]
[https://prd.sws.co.jp/components/products/draw_img/71650621.pdf Drawing]
|-
|[[File:7165-0622.png|thumb|center|170x170px]]
|7165-0622
|
* 0.5mm^2 AVS
* 0.85mm^2 AVS
* 0.75-1.25mm^2 AVSS
* 0.75-1.25mm^2 AVSSX
* 0.75-1.25mm^2 AVSSH
* 0.5mm^2 AVX
* 0.75mm^2 AVX
* 1.0mm^2 CHFS
|
* SWS HX Sealed Series
* SWS HV/HVG Sealed Series
|Violet
|[https://prd.sws.co.jp/components/en/detail.php?number_s=71650622 Manufacturer page]
[https://prd.sws.co.jp/components/products/draw_img/71650622.pdf Drawing]
|-
|[[File:7165-1075.png|thumb|185x185px|center]]
|7165-1075
|
* 0.3mm^2 AVSS
* 0.3mm^2 AVSSX
* 0.3mm^2 AVSSH
* 0.35mm^2 CHFUS
* 0.5mm^2 CHFS
|
* SWS HX Sealed Series
* SWS HV/HVG Sealed Series
|Orange
|[https://prd.sws.co.jp/components/en/detail.php?number_s=71651075 Manufacturer page]
[https://prd.sws.co.jp/components/products/draw_img/71651075.pdf Drawing]
|}
 
=== Dummy Plugs ===
{| class="wikitable"
|+Installed into connector housings into unused wire positions to keep water from entering.
!Image
!Part Number
!Application
!Links
|-
|[[File:7165-0432.png|center|thumb|160x160px]]
|7165-0432
|
* HX sealed series
* HV/HVG sealed series
* DL sealed series
* SL sealed series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=71650432 Manufacturer page]
[https://prd.sws.co.jp/components/products/draw_img/71650432.pdf Drawing]
|}
 
=== Pin Retainers ===
{| class="wikitable"
|+Installed into connector housings to retain pins. Male connector housings except 10P have pin retainers pre-installed.
!Image
!Part Number
!Positions
!Gender
!Application
!Links
|-
|[[File:6918-1835.png|center|thumb|185x185px]]
|6918-1835
|2
|F
|
*SWS HX Sealed Series
* SWS HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=69181835 Manufacturer page]
|-
|[[File:6918-1833.png|center|thumb|147x147px]]
|6918-1833
|3
|F
|
*SWS HX Sealed Series
* SWS HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=69181833 Manufacturer page]
|-
|[[File:6918-2810.png|center|thumb|156x156px]]
|6918-2810
|4
|F
|
*SWS HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=69182810 Manufacturer page]
|-
|[[File:6918-2128.png|center|thumb|163x163px]]
|6918-2128
|5
|F
|
*SWS HX Sealed Series
* SWS HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=69182128 Manufacturer page]
|-
|[[File:6918-2913.png|center|thumb|170x170px]]
|6918-2913
|6
|F
|
*SWS HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=69182913 Manufacturer page]
|-
|[[File:6918-2806.png|center|thumb|168x168px]]
|6918-2806
|10
|F
|
*SWS HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=69182806 Manufacturer page]
|-
|[[File:6918-2804.png|center|thumb|175x175px]]
|6918-2804
|10
|M
|
*SWS HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=69182804 Manufacturer page]
|}
[[Category:Connectors]]

Latest revision as of 11:52, 14 November 2025

The Sumitomo Wiring Systems(SWS) HV/HVG Sealed Series connector family is commonly used in newer Japanese vehicles. It is used for both direct connection to components and inline connections between wires in an environment needing water toughness. In practice, components are Male and harness-side connector housings are Female for the vast majority of cases. This means Female-type connector housings are much more common and that Male-type connector housings may not exist for a given wire position count.

All HV/HVG Sealed Series connectors have a contact tab width of 1.0mm (040).

Connector Housings

2-position:

Image Part Number Gender Color Links
6189-7036 F Black Manufacturer page
6189-7052 F Dark Gray Manufacturer page
3-position:
Image Part Number Gender Color Links
6188-4775 M Black Manufacturer page
6189-7037 F Black Manufacturer page
6189-7058 F Dark Gray Manufacturer page
4-position:
Image Part Number Gender Color Links
6188-4776 M Black Manufacturer page
6189-7039 F Black Manufacturer page
5-position
Image Part Number Gender Color Links
6189-6909 F Black Manufacturer page
6-position:
Image Part Number Gender Color Links
6188-4908 M Black Manufacturer page
6189-7040 F Black Manufacturer page
10-position:
Image Part Number Gender Color Links
6181-6481 M Black Manufacturer page
6189-6906 F Black Manufacturer page

Terminals

Image Part Number Gender Applicable Wire Size Application Links
8100-3177 M 0.3-0.5mm^2
  • SWS HX Sealed Series
  • SWS HV/HVG Sealed Series
 Manufacturer page

Drawing

8100-3178 M 0.75-1.25mm^2
  • SWS HX Sealed Series
  • SWS HV/HVG Sealed Series
 Manufacturer page

Drawing

8100-3067 F 0.3-0.5mm^2
  • SWS HX Sealed Series
  • SWS HV/HVG Sealed Series
 Manufacturer page

Drawing

8100-3068 F 0.75-1.25mm^2
  • SWS HX Sealed Series
  • SWS HV/HVG Sealed Series
 Manufacturer page

Drawing

Wire Seals

Image Part Number Applicable Wire Size Application Color Links
7165-0621
  • 0.3mm^2 AVS
  • 0.5mm^2 AVSS
  • 0.5mm^2 AVSSX
  • 0.5mm^2 AVSSH
  • 0.75mm^2 CHFS
  • SWS HX Sealed Series
  • SWS HV/HVG Sealed Series
 Light Green Manufacturer page

Drawing

7165-0622
  • 0.5mm^2 AVS
  • 0.85mm^2 AVS
  • 0.75-1.25mm^2 AVSS
  • 0.75-1.25mm^2 AVSSX
  • 0.75-1.25mm^2 AVSSH
  • 0.5mm^2 AVX
  • 0.75mm^2 AVX
  • 1.0mm^2 CHFS
  • SWS HX Sealed Series
  • SWS HV/HVG Sealed Series
 Violet Manufacturer page

Drawing

7165-1075
  • 0.3mm^2 AVSS
  • 0.3mm^2 AVSSX
  • 0.3mm^2 AVSSH
  • 0.35mm^2 CHFUS
  • 0.5mm^2 CHFS
  • SWS HX Sealed Series
  • SWS HV/HVG Sealed Series
 Orange Manufacturer page

Drawing

Dummy Plugs

Installed into connector housings into unused wire positions to keep water from entering.
Image Part Number Application Links
7165-0432
  • HX sealed series
  • HV/HVG sealed series
  • DL sealed series
  • SL sealed series
 Manufacturer page

Drawing

Pin Retainers

Installed into connector housings to retain pins. Male connector housings except 10P have pin retainers pre-installed.
Image Part Number Positions Gender Application Links
6918-1835 2 F
  • SWS HX Sealed Series
  • SWS HV/HVG Sealed Series
 Manufacturer page
6918-1833 3 F
  • SWS HX Sealed Series
  • SWS HV/HVG Sealed Series
 Manufacturer page
6918-2810 4 F
  • SWS HV/HVG Sealed Series
 Manufacturer page
6918-2128 5 F
  • SWS HX Sealed Series
  • SWS HV/HVG Sealed Series
 Manufacturer page
6918-2913 6 F
  • SWS HV/HVG Sealed Series
 Manufacturer page
6918-2806 10 F
  • SWS HV/HVG Sealed Series
 Manufacturer page
6918-2804 10 M
  • SWS HV/HVG Sealed Series
 Manufacturer page
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