Sumitomo HX Sealed Series: Difference between revisions

From YourSpec Automotive Wiring Wiki

Kei (talk | contribs)
No edit summary
Kei (talk | contribs)
No edit summary
Line 1: Line 1:
The [[Sumitomo Wiring Systems (SWS)|Sumitomo Wiring Systems(SWS)]] HX Sealed Series connector family is commonly used in newer Japanese vehicles. It is used for both direct connection to components and inline connections between wires in an environment needing water toughness. In practice, components are Male and harness-side connector housings are Female for the vast majority of cases. This means Female-type connector housings are much more common and that Male-type connector housings may not even exist for a given position number.  
The [[Sumitomo Wiring Systems (SWS)|Sumitomo Wiring Systems(SWS)]] HX Sealed Series connector family is commonly used in newer Japanese vehicles. It is used for both direct connection to components and inline connections between wires in an environment needing water toughness. In practice, components are Male and harness-side connector housings are Female for the vast majority of cases. This means Female-type connector housings are much more common and that Male-type connector housings may not exist for a given wire position count.  


The terminals and wire seals are interchangeable with the [[SWS HV/HVG Sealed Series]].
The 1.0mm terminals and wire seals are interchangeable with the [[SWS HV/HVG Sealed Series]].


SWS connector and terminal sizes are often referred to by their tab size's nearest width in thousands of an inch, expressed in 3 digits. (i.e. 1.0mm = 040).
SWS connector and terminal sizes are often referred to by their tab size's nearest width in thousands of an inch, expressed in 3 digits. (i.e. 1.0mm = 040).
Line 17: Line 17:
* 4.8mm (187)
* 4.8mm (187)
Hybrid connector housings are also available (multiple tab sizes within one connector housing).
Hybrid connector housings are also available (multiple tab sizes within one connector housing).
[https://prd.sws.co.jp/components/en/series.php?s1=12 SWS HX Series Manufacturer Reference Page]


=== Connector Housings (Non-Hybrid) ===
=== Connector Housings (Non-Hybrid) ===
If there are multiple part numbers for a housing of the same type, check closely for keying slots or tabs to ensure fitment with mating parts.
If there are multiple part numbers for a housing of the same type(position count, gender), check closely for keying slots or tabs to ensure fitment with mating parts.
{| class="wikitable sortable mw-collapsible mw-collapsed"
{| class="wikitable sortable mw-collapsible mw-collapsed"
|+0.64mm Connector Housings (025)
|+1.0mm Connector Housings (040)
!Image
!Image
!Part Number
!Part Number
Line 29: Line 31:
!Reference Links
!Reference Links
|-
|-
|
|[[File:6188-0657.png|center|thumb|156x156px]]
|6188-0657
|6188-0657
|1
|1
Line 36: Line 38:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880657 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880657 Manufacturer page]
|-
|-
|
|[[File:6189-0940.png|center|thumb|165x165px]]
|6189-0940
|6189-0940
|1
|1
Line 43: Line 45:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890940 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890940 Manufacturer page]
|-
|-
|
|[[File:6188-0589.png|center|thumb|165x165px]]
|6188-0589
|6188-0589
|2
|2
Line 50: Line 52:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880589 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880589 Manufacturer page]
|-
|-
|
|[[File:6188-0589.png|center|thumb|165x165px]]
|6188-0590
|6188-0590
|2
|2
|M
|M
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880590 Manufacturer page]
|-
|
|6189-0890
|2
|F
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890890 Manufacturer page]
|-
|
|6189-0891
|2
|F
|Dark Gray
|Dark Gray
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890891 Manufacturer page]
|-
|
|6188-4739
|3
|M
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61884739 Manufacturer page]
|-
|
|6189-0887
|3
|F
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890887 Manufacturer page]
|-
|
|6189-0968
|3
|F
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890968 Manufacturer page]
|-
|
|6189-1081
|5
|F
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61891081 Manufacturer page]
|}
{| class="wikitable sortable mw-collapsible mw-collapsed"
|+1.0mm Connector Housings (040)
!Image
!Part Number
!Positions
!Gender
!Color
!Reference Links
|-
|
|6188-0657
|1
|M
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880657 Manufacturer page]
|-
|
|6189-0940
|1
|F
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890940 Manufacturer page]
|-
|
|6188-0589
|2
|M
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880589 Manufacturer page]
|-
|
|6188-0590
|2
|M
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880590 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880590 Manufacturer page]
|-
|-
|
|[[File:6189-0890.png|center|thumb|165x165px]]
|6189-0890
|6189-0890
|2
|2
Line 143: Line 66:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890890 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890890 Manufacturer page]
|-
|-
|
|[[File:6189-0891.png|center|thumb|157x157px]]
|6189-0891
|6189-0891
|2
|2
Line 150: Line 73:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890891 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890891 Manufacturer page]
|-
|-
|
|[[File:6188-4739.png|center|thumb]]
|6188-4739
|6188-4739
|3
|3
Line 157: Line 80:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61884739 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61884739 Manufacturer page]
|-
|-
|
|[[File:6189-0887.png|center|thumb|163x163px]]
|6189-0887
|6189-0887
|3
|3
Line 164: Line 87:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890887 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890887 Manufacturer page]
|-
|-
|
|[[File:6189-0968.png|center|thumb|157x157px]]
|6189-0968
|6189-0968
|3
|3
Line 171: Line 94:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890968 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890968 Manufacturer page]
|-
|-
|
|[[File:6189-1081.png|center|thumb|167x167px]]
|6189-1081
|6189-1081
|5
|5
Line 178: Line 101:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61891081 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61891081 Manufacturer page]
|-
|-
|
|[[File:6188-0658.png|center|thumb|152x152px]]
|6188-0658
|6188-0658
|6
|6
Line 185: Line 108:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880658 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880658 Manufacturer page]
|-
|-
|
|[[File:6189-1012.png|center|thumb]]
|6189-1012
|6189-1012
|6
|6
Line 192: Line 115:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61891012 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61891012 Manufacturer page]
|-
|-
|
|[[File:6189-0855.png|center|thumb|163x163px]]
|6189-0855
|6189-0855
|7
|7
Line 199: Line 122:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890855 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61890855 Manufacturer page]
|-
|-
|
|[[File:5010-8627.png|center|thumb|157x157px]]
|5010-8627
|5010-8627
|23
|23
Line 206: Line 129:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=50108627 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=50108627 Manufacturer page]
|-
|-
|
|[[File:5011-1590.png|center|thumb|168x168px]]
|5011-1590
|5011-1590
|23
|23
Line 213: Line 136:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=50111590 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=50111590 Manufacturer page]
|-
|-
|
|[[File:5011-6687.png|center|thumb|168x168px]]
|5011-6687
|5011-6687
|23
|23
Line 220: Line 143:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=50116687 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=50116687 Manufacturer page]
|-
|-
|
|[[File:6188-0660.png|center|thumb|161x161px]]
|6188-0660
|6188-0660
|23
|23
Line 227: Line 150:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880660 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880660 Manufacturer page]
|-
|-
|
|[[File:6188-4787.png|center|thumb|168x168px]]
|6188-4787
|6188-4787
|23
|23
Line 234: Line 157:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61884787 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61884787 Manufacturer page]
|-
|-
|
|[[File:6188-4789.png|center|thumb|169x169px]]
|6188-4789
|6188-4789
|23
|23
Line 241: Line 164:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61884789 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61884789 Manufacturer page]
|-
|-
|
|[[File:6189-1082.png|center|thumb|171x171px]]
|6189-1082
|6189-1082
|23
|23
Line 248: Line 171:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61891082 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61891082 Manufacturer page]
|-
|-
|
|[[File:6189-6914.png|center|thumb|168x168px]]
|6189-6914
|6189-6914
|23
|23
Line 255: Line 178:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61896914 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61896914 Manufacturer page]
|-
|-
|
|[[File:6188-0697.png|center|thumb|169x169px]]
|6188-0697
|6188-0697
|33
|33
Line 269: Line 192:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880698 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61880698 Manufacturer page]
|-
|-
|
|[[File:6189-1050.png|center|thumb|173x173px]]
|6189-1050
|6189-1050
|33
|33
|F
|F
|Dark Gray
|Black
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61891050 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61891050 Manufacturer page]
|-
|-
|
|[[File:6189-1050.png|center|thumb|173x173px]]
|6189-1051
|6189-1051
|33
|33
Line 292: Line 215:
!Reference Links
!Reference Links
|-
|-
|
|[[File:6181-6851.png|center|thumb|167x167px]]
|6181-6851
|6181-6851
|2
|2
Line 299: Line 222:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61816851 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61816851 Manufacturer page]
|-
|-
|
|[[File:6189-7408.png|center|thumb|168x168px]]
|6189-7408
|6189-7408
|2
|2
Line 306: Line 229:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61897408 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61897408 Manufacturer page]
|-
|-
|
|[[File:6189-7494.png|center|thumb|167x167px]]
|6189-7494
|6189-7494
|3
|3
Line 313: Line 236:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61897494 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61897494 Manufacturer page]
|-
|-
|
|[[File:6181-6783.png|center|thumb|164x164px]]
|6181-6783
|6181-6783
|4
|4
Line 320: Line 243:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61816783 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61816783 Manufacturer page]
|-
|-
|
|[[File:6189-7409.png|center|thumb|165x165px]]
|6189-7409
|6189-7409
|4
|4
Line 327: Line 250:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61897409 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61897409 Manufacturer page]
|-
|-
|
|[[File:6181-6850.png|center|thumb|168x168px]]
|6181-6850
|6181-6850
|8
|8
Line 334: Line 257:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61816850 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61816850 Manufacturer page]
|-
|-
|
|[[File:6189-7423.png|center|thumb|165x165px]]
|6189-7423
|6189-7423
|8
|8
Line 341: Line 264:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61897423 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61897423 Manufacturer page]
|-
|-
|
|[[File:6181-6784.png|center|thumb|161x161px]]
|6181-6784
|6181-6784
|12
|12
Line 348: Line 271:
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61816784 Manufacturer page]
|[https://prd.sws.co.jp/components/en/detail.php?number_s=61816784 Manufacturer page]
|-
|-
|
|[[File:6189-7410.png|center|thumb|165x165px]]
|6189-7410
|6189-7410
|12
|12
Line 508: Line 431:


=== Terminals ===
=== Terminals ===
{| class="wikitable sortable mw-collapsible mw-collapsed"
|+0.64mm Terminals (025)
!Image
!Part Number
!Gender
!Applicable Wire Size
!Application
!Reference Links
|-
|[[File:8240-0408.png|center|thumb]]
|8240-0408
|F
|
* 0.22mm^2 AVSSH
|HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82400408 Manufacturer page]
|-
|[[File:8240-0408.png|center|thumb]]
|8240-0409
|F
|
* 0.3-0.5mm^2 AVSSH
|HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82400409 Manufacturer page]
|-
|[[File:8240-0408.png|center|thumb]]
|8240-0410
|F
|
* 0.75mm^2 AVSSH
|HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82400410 Manufacturer page]
|}
{| class="wikitable sortable mw-collapsible mw-collapsed"
|+1.0mm Terminals (040)
!Image
!Part Number
!Gender
!Applicable Wire Size
!Material
!Surface
!Application
!Reference Links
|-
|[[File:8100-3507.png|center|thumb|163x163px]]
|8100-3507
|M
|0.75-1.25mm2 AV
|Heat-resistant copper alloy
|Tin-plated
|
* HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81003507 Manufacturer page]
|-
|[[File:8100-3507.png|center|thumb|163x163px]]
|8100-3508
|M
|0.3-0.5mm^2 AV
|Brass
|Tin-plated
|
* HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81003508 Manufacturer page]
|-
|[[File:8100-3177.png|center|thumb|160x160px]]
|8100-3177
|M
|0.3-0.5mm^2 AV
|Brass
|Tin-plated
|
* HX Sealed Series
* HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81003177 Manufacturer page]
|-
|[[File:8100-3177.png|center|thumb|160x160px]]
|8100-3178
|M
|0.75-1.25mm^2 AV
|Heat-resistant copper alloy
|Tin-plated
|
* HX Sealed Series
* HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81003178 Manufacturer page]
|-
|[[File:8100-3082.png|center|thumb|163x163px]]
|8100-3082
|F
|0.3-0.5mm^2 AV
|Heat-resistant copper alloy
|Tin-plated
|
* HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81003082 Manufacturer page]
|-
|[[File:8100-3082.png|center|thumb|163x163px]]
|8100-3083
|F
|0.75-1.25mm2 AV
|Heat-resistant copper alloy
|Tin-plated
|
* HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81003083 Manufacturer page]
|-
|[[File:8240-0411.png|center|thumb|160x160px]]
|8240-0411
|F
|0.3-0.5mm^2 AVSSH
|Heat-resistant copper alloy
|Tin-plated
|
* HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82400411 Manufacturer page]
|-
|[[File:8240-0411.png|center|thumb|160x160px]]
|8240-0412
|F
|0.75-1.25mm^2 AVSSH
|Heat-resistant copper alloy
|Tin-plated
|
* HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82400412 Manufacturer page]
|-
|[[File:8100-3067.png|center|thumb|160x160px]]
|8100-3067
|F
|0.3-0.5mm^2 AV
|Heat-resistant copper alloy
|Tin-plated
|
* HX Sealed Series
* HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81003067 Manufacturer page]
|-
|[[File:8100-3067.png|center|thumb|160x160px]]
|8100-3068
|F
|0.75-1.25mm^2 AV
|Heat-resistant copper alloy
|Tin-plated
|
* HX Sealed Series
* HV/HVG Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81003068 Manufacturer page]
|}
{| class="wikitable sortable mw-collapsible mw-collapsed"
|+1.5mm Terminals (060)
!Image
!Part Number
!Gender
!Applicable Wire Size
!Material
!Surface
!Application
!Reference Links
|-
|[[File:8230-5306.png|center|thumb|159x159px]]
|8230-5306
|M
|0.13-0.22mm^2 AV
|Brass
|Tin-plated
|
* HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82305306 Manufacturer page]
|-
|[[File:8230-5306.png|center|thumb|159x159px]]
|8230-5307
|M
|0.3-0.5mm^2 AV
|Brass
|Tin-plated
|
* HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82305307 Manufacturer page]
|-
|[[File:8230-5306.png|center|thumb|159x159px]]
|8230-5308
|M
|0.75-1.25mm^2 AV
|Brass
|Tin-plated
|
* HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82305308 Manufacturer page]
|-
|[[File:8230-5306.png|center|thumb|159x159px]]
|8230-5309
|M
|2.0mm^2 AV
|Brass
|Tin-plated
|
* HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82305309 Manufacturer page]
|-
|[[File:8240-0489.png|center|thumb|161x161px]]
|8240-0489
|F
|0.13-0.22mm^2 AV
|Brass
|Tin-plated
|
* HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82400489 Manufacturer page]
|-
|[[File:8240-0489.png|center|thumb|161x161px]]
|8240-0490
|F
|0.3-0.5mm^2 AV
|Brass
|Tin-plated
|
* HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82400490 Manufacturer page]
|-
|[[File:8240-0489.png|center|thumb|161x161px]]
|8240-0491
|F
|0.75-1.25mm^2 AV
|Brass
|Tin-plated
|
* HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82400491 Manufacturer page]
|-
|[[File:8240-0489.png|center|thumb|161x161px]]
|8240-0492
|F
|2.0mm^2 AV
|Brass
|Tin-plated
|
* HX Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82400492 Manufacturer page]
|}
{| class="wikitable sortable mw-collapsible mw-collapsed"
|+2.3mm Terminals (090)
!Image
!Part Number
!Gender
!Applicable Wire Size
!Material
!Surface
!Application
!Resource Links
|-
|[[File:8230-4562.png|center|thumb|156x156px]]
|8230-4472
|M
|0.3-0.5mm^2 AV
|Brass
|Tin-plated
|
* TS Sealed Series
* HX Sealed Series
* DL Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82304472 Manufacturer page]
|-
|[[File:8230-4562.png|center|thumb|156x156px]]
|8230-4552
|M
|1.25-2.0mm^2 AV
|Brass
|Tin-plated
|
* TS Sealed Series
* HX Sealed Series
* DL Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82304552 Manufacturer page]
|-
|[[File:8230-4562.png|center|thumb|156x156px]]
|8230-4562
|M
|0.75-0.85mm^2 AV
|Brass
|Tin-plated
|
* TS Sealed Series
* HX Sealed Series
* DL Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82304562 Manufacturer page]
|-
|[[File:8240-4992.png|center|thumb|159x159px]]
|8240-4862
|F
|0.3-0.5mm^2 AV
|Heat-resistant copper alloy
|Tin-plated
|
* DL Sealed Series
* HX Sealed Series
* SL Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82404862 Manufacturer page]
|-
|[[File:8240-4992.png|center|thumb|159x159px]]
|8240-4952
|F
|1.25-2.0mm^2 AV
|Heat-resistant copper alloy
|Tin-plated
|
* DL Sealed Series
* HX Sealed Series
* SL Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82404952 Manufacturer page]
|-
|[[File:8240-4992.png|center|thumb|159x159px]]
|8240-4992
|F
|0.75-0.85mm^2 AV
|Heat-resistant copper alloy
|Tin-plated
|
* DL Sealed Series
* HX Sealed Series
* SL Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=82404992 Manufacturer page]
|}
{| class="wikitable sortable mw-collapsible mw-collapsed"
|+4.8mm Terminals (187)
!Image
!Part Number
!Gender
!Applicable Wire Size
!Material
!Surface
!Application
!Resource Links
|-
|[[File:8100-0463.png|center|thumb|172x172px]]
|8100-0463
|M
|0.3-0.5mm^2 AV
|Brass
|Tin-plated
|
* TS Sealed Series
* HX Sealed Series
* DL Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81000463 Manufacturer page]
|-
|[[File:8100-0463.png|center|thumb|172x172px]]
|8100-0464
|M
|0.5-1.25mm^2 AV
|Brass
|Tin-plated
|
* TS Sealed Series
* HX Sealed Series
* DL Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81000464 Manufacturer page]
|-
|[[File:8100-0463.png|center|thumb|172x172px]]
|8100-0465
|M
|2.0-3.0mm^2 AV
|Brass
|Tin-plated
|
* TS Sealed Series
* HX Sealed Series
* DL Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81000465 Manufacturer page]
|-
|[[File:8100-0660.png|center|thumb|163x163px]]
|8100-0661
|F
|0.3-0.5mm^2 AV
|Heat-resistant copper alloy
|Tin-plated
|
* TS Sealed Series
* HX Sealed Series
* DL Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81000661 Manufacturer page]
|-
|[[File:8100-0660.png|center|thumb|163x163px]]
|8100-0660
|F
|0.5-1.25mm^2 AV
|Heat-resistant copper alloy
|Tin-plated
|
* TS Sealed Series
* HX Sealed Series
* DL Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81000660 Manufacturer page]
|-
|[[File:8100-0660.png|center|thumb|163x163px]]
|8100-0468
|F
|2.0-3.0mm^2 AV
|Heat-resistant copper alloy
|Tin-plated
|
* TS Sealed Series
* HX Sealed Series
* DL Sealed Series
|[https://prd.sws.co.jp/components/en/detail.php?number_s=81000468 Manufacturer page]
|}


=== Wire Seals ===
=== Wire Seals ===

Revision as of 17:05, 13 November 2025

The Sumitomo Wiring Systems(SWS) HX Sealed Series connector family is commonly used in newer Japanese vehicles. It is used for both direct connection to components and inline connections between wires in an environment needing water toughness. In practice, components are Male and harness-side connector housings are Female for the vast majority of cases. This means Female-type connector housings are much more common and that Male-type connector housings may not exist for a given wire position count.

The 1.0mm terminals and wire seals are interchangeable with the SWS HV/HVG Sealed Series.

SWS connector and terminal sizes are often referred to by their tab size's nearest width in thousands of an inch, expressed in 3 digits. (i.e. 1.0mm = 040).

For example, a male HX Sealed Series connector with 1.5mm terminal tab width and 3 wire positions might be abbreviated as follows:

  • HX 3P 060 M

HX Sealed Series connectors are available in the following terminal tab sizes:

  • 0.64mm (025)
  • 1.0mm (040)
  • 1.5mm (060)
  • 2.3mm (090)
  • 4.8mm (187)

Hybrid connector housings are also available (multiple tab sizes within one connector housing).

SWS HX Series Manufacturer Reference Page

Connector Housings (Non-Hybrid)

If there are multiple part numbers for a housing of the same type(position count, gender), check closely for keying slots or tabs to ensure fitment with mating parts.

1.0mm Connector Housings (040)
Image Part Number Positions Gender Color Reference Links
6188-0657 1 M Black Manufacturer page
6189-0940 1 F Black Manufacturer page
6188-0589 2 M Black Manufacturer page
6188-0590 2 M Dark Gray Manufacturer page
6189-0890 2 F Black Manufacturer page
6189-0891 2 F Dark Gray Manufacturer page
6188-4739 3 M Black Manufacturer page
6189-0887 3 F Black Manufacturer page
6189-0968 3 F Black Manufacturer page
6189-1081 5 F Black Manufacturer page
6188-0658 6 M Black Manufacturer page
6189-1012 6 F Black Manufacturer page
6189-0855 7 F Black Manufacturer page
5010-8627 23 M Dark Blue Manufacturer page
5011-1590 23 M Brown Manufacturer page
5011-6687 23 M Blue Manufacturer page
6188-0660 23 M Black Manufacturer page
6188-4787 23 M Black Manufacturer page
6188-4789 23 M Dark Gray Manufacturer page
6189-1082 23 F Black Manufacturer page
6189-6914 23 F Black Manufacturer page
6188-0697 33 M Black Manufacturer page
6188-0698 33 M Dark Gray Manufacturer page
6189-1050 33 F Black Manufacturer page
6189-1051 33 F Dark Gray Manufacturer page
1.5mm Connector Housings (060)
Image Part Number Positions Gender Color Reference Links
6181-6851 2 M Black Manufacturer page
6189-7408 2 F Black Manufacturer page
6189-7494 3 F Black Manufacturer page
6181-6783 4 M Black Manufacturer page
6189-7409 4 F Black Manufacturer page
6181-6850 8 M Black Manufacturer page
6189-7423 8 F Black Manufacturer page
6181-6784 12 M Black Manufacturer page
6189-7410 12 F Black Manufacturer page
2.3mm Connector Housings (090)
Image Part Number Positions Gender Color Reference Links
6181-0803 1 M Manufacturer page
6189-0591 1 F Manufacturer page
6189-0552 2 F Manufacturer page
6189-0593 2 F Manufacturer page
6189-0596 3 F Manufacturer page
6189-0617 4 F Manufacturer page
6181-0381 10 M Manufacturer page
6189-0555 10 F Manufacturer page

Connector Housings (Hybrid)

Hybrid connector housings have multiple terminal tab sizes within one connector housing.

1.0/4.8mm Connector Housings (040/187)
Image Part Number Positions Gender Color Reference Links
6181-6464 13 M Black Manufacturer page
6189-6863 13 F Black Manufacturer page
1.5/4.8mm Connector Housings (060/187)
Image Part Number Positions Gender Color Reference Links
6181-6785 4 M Black Manufacturer page
6189-7411 4 F Black Manufacturer page
6181-6921 5 M Black Manufacturer page
6189-7567 5 F Black Manufacturer page
2.3/4.8mm Connector Housings (090/187)
Image Part Number Positions Gender Color Reference Links
6181-0381 10 M Dark Gray Manufacturer page
6189-0555 10 F Dark Gray Manufacturer page

Terminals

0.64mm Terminals (025)
Image Part Number Gender Applicable Wire Size Application Reference Links
8240-0408 F
  • 0.22mm^2 AVSSH
HX Sealed Series Manufacturer page
8240-0409 F
  • 0.3-0.5mm^2 AVSSH
HX Sealed Series Manufacturer page
8240-0410 F
  • 0.75mm^2 AVSSH
HX Sealed Series Manufacturer page
1.0mm Terminals (040)
Image Part Number Gender Applicable Wire Size Material Surface Application Reference Links
8100-3507 M 0.75-1.25mm2 AV Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
Manufacturer page
8100-3508 M 0.3-0.5mm^2 AV Brass Tin-plated
  • HX Sealed Series
Manufacturer page
8100-3177 M 0.3-0.5mm^2 AV Brass Tin-plated
  • HX Sealed Series
  • HV/HVG Sealed Series
Manufacturer page
8100-3178 M 0.75-1.25mm^2 AV Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
  • HV/HVG Sealed Series
Manufacturer page
8100-3082 F 0.3-0.5mm^2 AV Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
Manufacturer page
8100-3083 F 0.75-1.25mm2 AV Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
Manufacturer page
8240-0411 F 0.3-0.5mm^2 AVSSH Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
Manufacturer page
8240-0412 F 0.75-1.25mm^2 AVSSH Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
Manufacturer page
8100-3067 F 0.3-0.5mm^2 AV Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
  • HV/HVG Sealed Series
Manufacturer page
8100-3068 F 0.75-1.25mm^2 AV Heat-resistant copper alloy Tin-plated
  • HX Sealed Series
  • HV/HVG Sealed Series
Manufacturer page
1.5mm Terminals (060)
Image Part Number Gender Applicable Wire Size Material Surface Application Reference Links
8230-5306 M 0.13-0.22mm^2 AV Brass Tin-plated
  • HX Sealed Series
Manufacturer page
8230-5307 M 0.3-0.5mm^2 AV Brass Tin-plated
  • HX Sealed Series
Manufacturer page
8230-5308 M 0.75-1.25mm^2 AV Brass Tin-plated
  • HX Sealed Series
Manufacturer page
8230-5309 M 2.0mm^2 AV Brass Tin-plated
  • HX Sealed Series
Manufacturer page
8240-0489 F 0.13-0.22mm^2 AV Brass Tin-plated
  • HX Sealed Series
Manufacturer page
8240-0490 F 0.3-0.5mm^2 AV Brass Tin-plated
  • HX Sealed Series
Manufacturer page
8240-0491 F 0.75-1.25mm^2 AV Brass Tin-plated
  • HX Sealed Series
Manufacturer page
8240-0492 F 2.0mm^2 AV Brass Tin-plated
  • HX Sealed Series
Manufacturer page
2.3mm Terminals (090)
Image Part Number Gender Applicable Wire Size Material Surface Application Resource Links
8230-4472 M 0.3-0.5mm^2 AV Brass Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
Manufacturer page
8230-4552 M 1.25-2.0mm^2 AV Brass Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
Manufacturer page
8230-4562 M 0.75-0.85mm^2 AV Brass Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
Manufacturer page
8240-4862 F 0.3-0.5mm^2 AV Heat-resistant copper alloy Tin-plated
  • DL Sealed Series
  • HX Sealed Series
  • SL Sealed Series
Manufacturer page
8240-4952 F 1.25-2.0mm^2 AV Heat-resistant copper alloy Tin-plated
  • DL Sealed Series
  • HX Sealed Series
  • SL Sealed Series
Manufacturer page
8240-4992 F 0.75-0.85mm^2 AV Heat-resistant copper alloy Tin-plated
  • DL Sealed Series
  • HX Sealed Series
  • SL Sealed Series
Manufacturer page
4.8mm Terminals (187)
Image Part Number Gender Applicable Wire Size Material Surface Application Resource Links
8100-0463 M 0.3-0.5mm^2 AV Brass Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
Manufacturer page
8100-0464 M 0.5-1.25mm^2 AV Brass Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
Manufacturer page
8100-0465 M 2.0-3.0mm^2 AV Brass Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
Manufacturer page
8100-0661 F 0.3-0.5mm^2 AV Heat-resistant copper alloy Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
Manufacturer page
8100-0660 F 0.5-1.25mm^2 AV Heat-resistant copper alloy Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
Manufacturer page
8100-0468 F 2.0-3.0mm^2 AV Heat-resistant copper alloy Tin-plated
  • TS Sealed Series
  • HX Sealed Series
  • DL Sealed Series
Manufacturer page

Wire Seals

Dummy Plugs

Pin Retainers