Sumitomo HX Sealed Series

The Sumitomo Wiring Systems(SWS) HX Sealed Series connector family is commonly used in newer Japanese vehicles. It is used for both direct connection to components and inline connections between wires in an environment needing water toughness. In practice, components are Male and harness-side connector housings are Female for the vast majority of cases. This means Female-type connector housings are much more common and that Male-type connector housings may not exist for a given wire position count.

The 1.0mm terminals and wire seals are interchangeable with the SWS HV/HVG Sealed Series.

SWS connector and terminal sizes are often referred to by their tab size's nearest width in thousands of an inch, expressed in 3 digits. (i.e. 1.0mm = 040).

For example, a male HX Sealed Series connector with 1.5mm terminal tab width and 3 wire positions might be abbreviated as follows:

• HX 3P 060 M

HX Sealed Series connectors are available with the following terminal tab sizes:

• 0.64mm (025)
• 1.0mm (040)
• 1.5mm (060)
• 2.3mm (090)
• 4.8mm (187)

Hybrid connector housings are also available (multiple tab sizes within one connector housing).

SWS HX Series Manufacturer Reference Page

Connector Housings (Non-Hybrid)

If there are multiple part numbers for a housing of the same type(position count, gender), check closely for keying slots or tabs to ensure fitment with mating parts.

1.0mm Connector Housings (040)

Image	Part Number	Positions	Gender	Color	Reference Links
	6188-0657	1	M	Black	Manufacturer page
	6189-0940	1	F	Black	Manufacturer page
	6188-0589	2	M	Black	Manufacturer page
	6188-0590	2	M	Dark Gray	Manufacturer page
	6189-0890	2	F	Black	Manufacturer page
	6189-0891	2	F	Dark Gray	Manufacturer page
	6188-4739	3	M	Black	Manufacturer page
	6189-0887	3	F	Black	Manufacturer page
	6189-0968	3	F	Black	Manufacturer page
	6189-1081	5	F	Black	Manufacturer page
	6188-0658	6	M	Black	Manufacturer page
	6189-1012	6	F	Black	Manufacturer page
	6189-0855	7	F	Black	Manufacturer page
	5010-8627	23	M	Dark Blue	Manufacturer page
	5011-1590	23	M	Brown	Manufacturer page
	5011-6687	23	M	Blue	Manufacturer page
	6188-0660	23	M	Black	Manufacturer page
	6188-4787	23	M	Black	Manufacturer page
	6188-4789	23	M	Dark Gray	Manufacturer page
	6189-1082	23	F	Black	Manufacturer page
	6189-6914	23	F	Black	Manufacturer page
	6188-0697	33	M	Black	Manufacturer page
	6188-0698	33	M	Dark Gray	Manufacturer page
	6189-1050	33	F	Black	Manufacturer page
	6189-1051	33	F	Dark Gray	Manufacturer page

1.5mm Connector Housings (060)

Image	Part Number	Positions	Gender	Color	Reference Links
	6181-6851	2	M	Black	Manufacturer page
	6189-7408	2	F	Black	Manufacturer page
	6189-7494	3	F	Black	Manufacturer page
	6181-6783	4	M	Black	Manufacturer page
	6189-7409	4	F	Black	Manufacturer page
	6181-6850	8	M	Black	Manufacturer page
	6189-7423	8	F	Black	Manufacturer page
	6181-6784	12	M	Black	Manufacturer page
	6189-7410	12	F	Black	Manufacturer page

2.3mm Connector Housings (090)

Image	Part Number	Positions	Gender	Color	Reference Links
	6181-0803	1	M		Manufacturer page
	6189-0591	1	F		Manufacturer page
	6189-0552	2	F		Manufacturer page
	6189-0593	2	F		Manufacturer page
	6189-0596	3	F		Manufacturer page
	6189-0617	4	F		Manufacturer page
	6181-0381	10	M		Manufacturer page
	6189-0555	10	F		Manufacturer page

Connector Housings (Hybrid)

Hybrid connector housings have multiple terminal tab sizes within one connector housing.

1.0/4.8mm Connector Housings (040/187)

Image	Part Number	Positions	Gender	Color	Reference Links
	6181-6464	13	M	Black	Manufacturer page
	6189-6863	13	F	Black	Manufacturer page

1.5/4.8mm Connector Housings (060/187)

Image	Part Number	Positions	Gender	Color	Reference Links
	6181-6785	4	M	Black	Manufacturer page
	6189-7411	4	F	Black	Manufacturer page
	6181-6921	5	M	Black	Manufacturer page
	6189-7567	5	F	Black	Manufacturer page

2.3/4.8mm Connector Housings (090/187)

Image	Part Number	Positions	Gender	Color	Reference Links
	6181-0381	10	M	Dark Gray	Manufacturer page
	6189-0555	10	F	Dark Gray	Manufacturer page

Terminals

0.64mm Terminals (025)

Image	Part Number	Gender	Applicable Wire Size	Application	Reference Links
	8240-0408	F	0.22mm^2 AVSSH	HX Sealed Series	Manufacturer page
	8240-0409	F	0.3-0.5mm^2 AVSSH	HX Sealed Series	Manufacturer page
	8240-0410	F	0.75mm^2 AVSSH	HX Sealed Series	Manufacturer page

1.0mm Terminals (040)

Image	Part Number	Gender	Applicable Wire Size	Material	Surface	Application	Reference Links
	8100-3507	M	0.75-1.25mm2 AV	Heat-resistant copper alloy	Tin-plated	HX Sealed Series	Manufacturer page
	8100-3508	M	0.3-0.5mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
	8100-3177	M	0.3-0.5mm^2 AV	Brass	Tin-plated	HX Sealed Series HV/HVG Sealed Series	Manufacturer page
	8100-3178	M	0.75-1.25mm^2 AV	Heat-resistant copper alloy	Tin-plated	HX Sealed Series HV/HVG Sealed Series	Manufacturer page
	8100-3082	F	0.3-0.5mm^2 AV	Heat-resistant copper alloy	Tin-plated	HX Sealed Series	Manufacturer page
	8100-3083	F	0.75-1.25mm2 AV	Heat-resistant copper alloy	Tin-plated	HX Sealed Series	Manufacturer page
	8240-0411	F	0.3-0.5mm^2 AVSSH	Heat-resistant copper alloy	Tin-plated	HX Sealed Series	Manufacturer page
	8240-0412	F	0.75-1.25mm^2 AVSSH	Heat-resistant copper alloy	Tin-plated	HX Sealed Series	Manufacturer page
	8100-3067	F	0.3-0.5mm^2 AV	Heat-resistant copper alloy	Tin-plated	HX Sealed Series HV/HVG Sealed Series	Manufacturer page
	8100-3068	F	0.75-1.25mm^2 AV	Heat-resistant copper alloy	Tin-plated	HX Sealed Series HV/HVG Sealed Series	Manufacturer page

1.5mm Terminals (060)

Image	Part Number	Gender	Applicable Wire Size	Material	Surface	Application	Reference Links
	8230-5306	M	0.13-0.22mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
	8230-5307	M	0.3-0.5mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
	8230-5308	M	0.75-1.25mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
	8230-5309	M	2.0mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
	8240-0489	F	0.13-0.22mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
	8240-0490	F	0.3-0.5mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
	8240-0491	F	0.75-1.25mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
	8240-0492	F	2.0mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page

2.3mm Terminals (090)

Image	Part Number	Gender	Applicable Wire Size	Material	Surface	Application	Resource Links
	8230-4472	M	0.3-0.5mm^2 AV	Brass	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
	8230-4552	M	1.25-2.0mm^2 AV	Brass	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
	8230-4562	M	0.75-0.85mm^2 AV	Brass	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
	8240-4862	F	0.3-0.5mm^2 AV	Heat-resistant copper alloy	Tin-plated	DL Sealed Series HX Sealed Series SL Sealed Series	Manufacturer page
	8240-4952	F	1.25-2.0mm^2 AV	Heat-resistant copper alloy	Tin-plated	DL Sealed Series HX Sealed Series SL Sealed Series	Manufacturer page
	8240-4992	F	0.75-0.85mm^2 AV	Heat-resistant copper alloy	Tin-plated	DL Sealed Series HX Sealed Series SL Sealed Series	Manufacturer page

4.8mm Terminals (187)

Image	Part Number	Gender	Applicable Wire Size	Material	Surface	Application	Resource Links
	8100-0463	M	0.3-0.5mm^2 AV	Brass	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
	8100-0464	M	0.5-1.25mm^2 AV	Brass	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
	8100-0465	M	2.0-3.0mm^2 AV	Brass	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
	8100-0661	F	0.3-0.5mm^2 AV	Heat-resistant copper alloy	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
	8100-0660	F	0.5-1.25mm^2 AV	Heat-resistant copper alloy	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
	8100-0468	F	2.0-3.0mm^2 AV	Heat-resistant copper alloy	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page

Wire Seals

1.0mm Terminal Width (025)

Image	Part Number	Applicable Wire Size	Application	Color	Reference Links
	7165-0621	0.3mm^2 AVS 0.5mm^2 AVSS 0.5mm^2 AVSSX 0.5mm^2 AVSSH 0.75mm^2 CHFS	SWS HX Sealed Series SWS HV/HVG Sealed Series	Light Green	Manufacturer page Drawing
	7165-0622	0.5mm^2 AVS 0.85mm^2 AVS 0.75-1.25mm^2 AVSS 0.75-1.25mm^2 AVSSX 0.75-1.25mm^2 AVSSH 0.5mm^2 AVX 0.75mm^2 AVX 1.0mm^2 CHFS	SWS HX Sealed Series SWS HV/HVG Sealed Series	Violet	Manufacturer page Drawing
	7165-1075	0.3mm^2 AVSS 0.3mm^2 AVSSX 0.3mm^2 AVSSH 0.35mm^2 CHFUS 0.5mm^2 CHFS	SWS HX Sealed Series SWS HV/HVG Sealed Series	Orange	Manufacturer page Drawing

1.5mm Terminal Width (040)

Image	Part Number	Applicable Wire Size	Application	Color	Reference Links
	7165-1562				Manufacturer page
	7165-1563				Manufacturer page
	7165-1564				Manufacturer page
	7165-1565				Manufacturer page
	7165-1566				Manufacturer page

2.3mm Terminal Width (060)

Image	Part Number	Applicable Wire Size	Application	Color	Reference Links
	7165-0385				Manufacturer page
	7165-0130				Manufacturer page
	7165-0131				Manufacturer page

4.8mm Terminal Width (187)

Image	Part Number	Applicable Wire Size	Application	Color	Reference Links
	7165-0147				Manufacturer page
	7165-0148				Manufacturer page
	7165-0172				Manufacturer page

Dummy Plugs

For 0.64mm,1.0mm,1.5mm,2.3mm,4.8mm Tab Size

Image	Part Number	Tab Size	Plug type	Application	Color	Reference Links
	6914-0127	0.64mm	Pin type			Manufacturer page
	6914-0050	1.0mm	Pin type			Manufacturer page
	7165-0432	1.0mm	Seal type			Manufacturer page
	7165-0193	1.5mm 2.3mm	Seal type			Manufacturer page
	7165-0145	4.8mm	Seal type			Manufacturer page