Sumitomo HX Sealed Series

The Sumitomo Wiring Systems(SWS) HX Sealed Series connector family is commonly used in newer Japanese vehicles. It is used for both direct connection to components and inline connections between wires in an environment needing water toughness. In practice, components are Male and harness-side connector housings are Female for the vast majority of cases. This means Female-type connector housings are much more common and that Male-type connector housings may not exist for a given wire position count.

The 1.0mm terminals and wire seals are interchangeable with the SWS HV/HVG Sealed Series.

SWS connector and terminal sizes are often referred to by their tab size's nearest width in thousands of an inch, expressed in 3 digits. (i.e. 1.0mm = 040).

For example, a male HX Sealed Series connector with 1.5mm terminal tab width and 3 wire positions might be abbreviated as follows:

HX 3P 060 M

HX Sealed Series connectors are available with the following terminal tab sizes:

0.64mm (025)
1.0mm (040)
1.5mm (060)
2.3mm (090)
4.8mm (187)

Hybrid connector housings are also available (multiple tab sizes within one connector housing).

0.64/1.0mm (025/040)
1.0/4.8mm (040/187)
1.5/4.8mm (060/187)
2.3/4.8mm (090/187)

SWS HX Series Manufacturer Reference Page

Connector Housings (Non-Hybrid)

If there are multiple part numbers for a housing of the same type(position count, gender), check closely for keying slots or tabs to ensure fitment with mating parts.

1.0mm Connector Housings (040)
Part Number	Positions	Gender	Color	Reference Links
6188-0657	1	M	Black	Manufacturer page
6189-0940	1	F	Black	Manufacturer page
6188-0589	2	M	Black	Manufacturer page
6188-0590	2	M	Dark Gray	Manufacturer page
6189-0890	2	F	Black	Manufacturer page
6189-0891	2	F	Dark Gray	Manufacturer page
6188-4739	3	M	Black	Manufacturer page
6189-0887	3	F	Black	Manufacturer page
6189-0968	3	F	Black	Manufacturer page
6189-1081	5	F	Black	Manufacturer page
6188-0658	6	M	Black	Manufacturer page
6189-1012	6	F	Black	Manufacturer page
6189-0855	7	F	Black	Manufacturer page
5010-8627	23	M	Dark Blue	Manufacturer page
5011-1590	23	M	Brown	Manufacturer page
5011-6687	23	M	Blue	Manufacturer page
6188-0660	23	M	Black	Manufacturer page
6188-4787	23	M	Black	Manufacturer page
6188-4789	23	M	Dark Gray	Manufacturer page
6189-1082	23	F	Black	Manufacturer page
6189-6914	23	F	Black	Manufacturer page
6188-0697	33	M	Black	Manufacturer page
6188-0698	33	M	Dark Gray	Manufacturer page
6189-1050	33	F	Black	Manufacturer page
6189-1051	33	F	Dark Gray	Manufacturer page

1.5mm Connector Housings (060)
Part Number	Positions	Gender	Color	Reference Links
6181-6851	2	M	Black	Manufacturer page
6189-7408	2	F	Black	Manufacturer page
6189-7494	3	F	Black	Manufacturer page
6181-6783	4	M	Black	Manufacturer page
6189-7409	4	F	Black	Manufacturer page
6181-6850	8	M	Black	Manufacturer page
6189-7423	8	F	Black	Manufacturer page
6181-6784	12	M	Black	Manufacturer page
6189-7410	12	F	Black	Manufacturer page

2.3mm Connector Housings (090)
Part Number	Positions	Gender	Color	Reference Links
6181-0803	1	M	Black	Manufacturer page
6189-0591	1	F	Black	Manufacturer page
6189-0552	2	F	Black	Manufacturer page
6189-0593	2	F	Brown	Manufacturer page
6189-0596	3	F	Black	Manufacturer page
6189-0617	4	F	Black	Manufacturer page
6181-0381	10	M	Dark Gray	Manufacturer page
6189-0555	10	F	Dark Gray	Manufacturer page

Connector Housings (Hybrid)

Hybrid connector housings have multiple terminal tab sizes within one connector housing.

0.64/1.0mm Connector Housings (025/040)
Part Number	Positions	Gender	Color	Reference Links
5011-6818	22 (10+12)	M	Brown	Manufacturer page
5011-7740	22 (10+12)	M	Black	Manufacturer page
5011-7860	22 (10+12)	M	Dark Gray	Manufacturer page
5011-7263	22 (10+12)	F	Black	Manufacturer page
6189-7264	22 (10+12)	F	Black	Manufacturer page

1.0/4.8mm Connector Housings (040/187)
Image	Part Number	Positions	Gender	Color	Reference Links
	6181-6464	13	M	Black	Manufacturer page
	6189-6863	13	F	Black	Manufacturer page

1.5/4.8mm Connector Housings (060/187)
Part Number	Positions	Gender	Color	Reference Links
6181-6785	4	M	Black	Manufacturer page
6189-7411	4	F	Black	Manufacturer page
6181-6921	5	M	Black	Manufacturer page
6189-7567	5	F	Black	Manufacturer page

2.3/4.8mm Connector Housings (090/187)
Image	Part Number	Positions	Gender	Color	Reference Links
	6181-0381	10	M	Dark Gray	Manufacturer page
	6189-0555	10	F	Dark Gray	Manufacturer page

Terminals

0.64mm Terminals (025)
Part Number	Gender	Applicable Wire Size	Application	Reference Links
8240-0408	F	0.22mm^2 AVSSH	HX Sealed Series	Manufacturer page
8240-0409	F	0.3-0.5mm^2 AVSSH	HX Sealed Series	Manufacturer page
8240-0410	F	0.75mm^2 AVSSH	HX Sealed Series	Manufacturer page

1.0mm Terminals (040)
Part Number	Gender	Applicable Wire Size	Material	Surface	Application	Reference Links
8100-3507	M	0.75-1.25mm2 AV	Heat-resistant copper alloy	Tin-plated	HX Sealed Series	Manufacturer page
8100-3508	M	0.3-0.5mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
8100-3177	M	0.3-0.5mm^2 AV	Brass	Tin-plated	HX Sealed Series HV/HVG Sealed Series	Manufacturer page
8100-3178	M	0.75-1.25mm^2 AV	Heat-resistant copper alloy	Tin-plated	HX Sealed Series HV/HVG Sealed Series	Manufacturer page
8100-3082	F	0.3-0.5mm^2 AV	Heat-resistant copper alloy	Tin-plated	HX Sealed Series	Manufacturer page
8100-3083	F	0.75-1.25mm2 AV	Heat-resistant copper alloy	Tin-plated	HX Sealed Series	Manufacturer page
8240-0411	F	0.3-0.5mm^2 AVSSH	Heat-resistant copper alloy	Tin-plated	HX Sealed Series	Manufacturer page
8240-0412	F	0.75-1.25mm^2 AVSSH	Heat-resistant copper alloy	Tin-plated	HX Sealed Series	Manufacturer page
8100-3067	F	0.3-0.5mm^2 AV	Heat-resistant copper alloy	Tin-plated	HX Sealed Series HV/HVG Sealed Series	Manufacturer page
8100-3068	F	0.75-1.25mm^2 AV	Heat-resistant copper alloy	Tin-plated	HX Sealed Series HV/HVG Sealed Series	Manufacturer page

1.5mm Terminals (060)
Part Number	Gender	Applicable Wire Size	Material	Surface	Application	Reference Links
8230-5306	M	0.13-0.22mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
8230-5307	M	0.3-0.5mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
8230-5308	M	0.75-1.25mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
8230-5309	M	2.0mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
8240-0489	F	0.13-0.22mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
8240-0490	F	0.3-0.5mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
8240-0491	F	0.75-1.25mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page
8240-0492	F	2.0mm^2 AV	Brass	Tin-plated	HX Sealed Series	Manufacturer page

2.3mm Terminals (090)
Part Number	Gender	Applicable Wire Size	Material	Surface	Application	Resource Links
8230-4472	M	0.3-0.5mm^2 AV	Brass	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
8230-4552	M	1.25-2.0mm^2 AV	Brass	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
8230-4562	M	0.75-0.85mm^2 AV	Brass	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
8240-4862	F	0.3-0.5mm^2 AV	Heat-resistant copper alloy	Tin-plated	DL Sealed Series HX Sealed Series SL Sealed Series	Manufacturer page
8240-4952	F	1.25-2.0mm^2 AV	Heat-resistant copper alloy	Tin-plated	DL Sealed Series HX Sealed Series SL Sealed Series	Manufacturer page
8240-4992	F	0.75-0.85mm^2 AV	Heat-resistant copper alloy	Tin-plated	DL Sealed Series HX Sealed Series SL Sealed Series	Manufacturer page

4.8mm Terminals (187)
Part Number	Gender	Applicable Wire Size	Material	Surface	Application	Resource Links
8100-0463	M	0.3-0.5mm^2 AV	Brass	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
8100-0464	M	0.5-1.25mm^2 AV	Brass	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
8100-0465	M	2.0-3.0mm^2 AV	Brass	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
8100-0661	F	0.3-0.5mm^2 AV	Heat-resistant copper alloy	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
8100-0660	F	0.5-1.25mm^2 AV	Heat-resistant copper alloy	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page
8100-0468	F	2.0-3.0mm^2 AV	Heat-resistant copper alloy	Tin-plated	TS Sealed Series HX Sealed Series DL Sealed Series	Manufacturer page

Wire Seals

1.0mm Terminal Width (025)
Part Number	Wire OD range	Applicable Wire Size	Application	Color	Reference Links
7165-1075	1.1-1.6 mm	0.3mm^2 AVSS 0.3mm^2 AVSSX 0.3mm^2 AVSSH 0.35mm^2 CHFUS 0.5mm^2 CHFS	SWS HX Sealed Series SWS HV/HVG Sealed Series	Orange	Manufacturer page Drawing
7165-0621	1.6-1.9 mm	0.3mm^2 AVS 0.5mm^2 AVSS 0.5mm^2 AVSSX 0.5mm^2 AVSSH 0.75mm^2 CHFS	SWS HX Sealed Series SWS HV/HVG Sealed Series	Light Green	Manufacturer page Drawing
7165-0622	1.8-2.2 mm	0.5mm^2 AVS 0.85mm^2 AVS 0.75-1.25mm^2 AVSS 0.75-1.25mm^2 AVSSX 0.75-1.25mm^2 AVSSH 0.5mm^2 AVX 0.75mm^2 AVX 1.0mm^2 CHFS	SWS HX Sealed Series SWS HV/HVG Sealed Series	Violet	Manufacturer page Drawing

1.5mm Terminal Width (040)
Part Number	Wire OD range	Applicable Wire Size	Application	Color	Reference Links
7165-1562	0.85–1.20 mm	0.85mm^2 AVS	SWS HX Sealed Series	Violet	Manufacturer page
7165-1563	1.05–1.50 mm	1.25mm^2 AVS	SWS HX Sealed Series	Sky blue	Manufacturer page
7165-1564	1.35–1.90 mm	2.0mm^2 AVS	SWS HX Sealed Series	Light green	Manufacturer page
7165-1565	1.75–2.40 mm	3.0mm^2 AVS	SWS HX Sealed Series	Blue	Manufacturer page
7165-1566	2.40–3.00 mm	3.0mm^2 AVS	SWS HX Sealed Series	Dark yellow	Manufacturer page

2.3mm Terminal Width (060)
Part Number	Wire OD range	Applicable Wire Size (mm2)	Application	Color	Reference Links
7165-0385	1.2–1.7 mm	0.3–0.5 AVSS 0.5 AVSSX	HX Sealed HW Sealed	Light Gray	Manufacturer page
7165-0130	1.8–2.9 mm	0.3–1.25 AVS 0.5–1.25 AV/AVX 0.75–2.0 AVSS/AVSSX	HX Sealed	Gray	Manufacturer page
7165-0131	3.0–4.1 mm	2.0–3.0 AV/AVX/AVS	HX Sealed	Black	Manufacturer page

4.8mm Terminal Width (187)
Part Number	Wire OD range	Applicable Wire Size	Application	Color	Reference Links
7165-0172	1.4–1.9 mm	0.3 mm² AVS 0.3–0.85 mm² AVSS 0.5–0.75 mm² AVSSX	HX sealed series	Brown	Manufacturer page
7165-0147	1.8–2.9 mm	0.3–1.25 mm² AVS wire	HX sealed series	Dark Green	Manufacturer page
7165-0148	3.0–4.1 mm	2.0–3.0 mm² AVS wire	HX sealed series	Dark Blue	Manufacturer page

Dummy Plugs

For 0.64mm,1.0mm,1.5mm,2.3mm,4.8mm Tab Size
Part Number	Tab Size	Plug type	Application	Color	Reference Links
6914-0127	0.64mm	Pin type	HX sealed series	Blue	https://prd.sws.co.jp/components/en/detail.php?number_s=69140127
6914-0050	1.0mm	Pin type	HX sealed series	Brown	https://prd.sws.co.jp/components/en/detail.php?number_s=69140050
7165-0432	1.0mm	Seal type	HX sealed series	Black	https://prd.sws.co.jp/components/en/detail.php?number_s=71650432
7165-0193	1.5mm 2.3mm	Seal type	HX sealed series	Green	https://prd.sws.co.jp/components/en/detail.php?number_s=71650193
7165-0145	4.8mm	Seal type	HX sealed series	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=71650145

Pin Retainers


Part Number	Tab Size	Positions	Application	Color	Reference Links
6918-1833	1.0 mm (040)	3	HX Sealed Series	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=69181833
6918-1835	1.0 mm (040)	2	HX Sealed Series	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=69181835
6918-2128	1.0 mm (040)	5	HX Sealed Series	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=69182128
6918-3166	Hybrid 0.64 + 1.0 mm	22	HX Sealed Series (Hybrid)	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=69183166
6918-1762	1.0 mm (040)	7	HX Sealed Series	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=69181762
6918-1979	1.0 mm (040)	1	HX Sealed Series	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=69181979
6918-2056	1.0 mm (040)	6	HX Sealed Series	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=69182056
6918-2103	1.0 mm (040)	33	HX Sealed Series	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=69182103
6918-2104	1.0 mm (040)	33	HX Sealed Series	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=69182104
6918-2131	1.0 mm (040)	23	HX Sealed Series	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=69182131
6918-2132	1.0 mm (040)	23	HX Sealed Series	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=69182132
6918-1260	2.3 mm (090)	2	HX Sealed Series	Sky blue	https://prd.sws.co.jp/components/en/detail.php?number_s=69181260
6918-1263	Hybrid 2.3 + 4.8 mm	5 (3+2)	HX Sealed Series (Hybrid)	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=69181263
6918-1267	Hybrid 2.3 + 4.8 mm	5 (3+2)	HX Sealed Series (Hybrid)	Sky blue	https://prd.sws.co.jp/components/en/detail.php?number_s=69181267
6918-1370	2.3 mm (090)	1	HX Sealed Series	Sky blue	https://prd.sws.co.jp/components/en/detail.php?number_s=69181370
6918-1371	2.3 mm (090)	3	HX Sealed Series	Sky blue	https://prd.sws.co.jp/components/en/detail.php?number_s=69181371
6918-1469	2.3 mm (090)	4	HX Sealed Series	Sky blue	https://prd.sws.co.jp/components/en/detail.php?number_s=69181469
6918-2665	2.3 mm (090)	1	HX Sealed Series	Sky blue	https://prd.sws.co.jp/components/en/detail.php?number_s=69182665
6181-6465	Hybrid 1.0 + 4.8 mm	13 (12+1)	HX Sealed Series (Hybrid)	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=61816465
6185-4596	Hybrid 1.0 + 4.8 mm	13 (12+1)	HX Sealed Series (Hybrid)	Gray	https://prd.sws.co.jp/components/en/detail.php?number_s=61854596